Posts Tagged ‘fuel filter’

Changing the fuel filter, part 2

Friday, September 5th, 2008
Parts - filter, o-rings, extra hose clamps. This morning I dove right in, expecting to be done before the sun hit me around noon. Wrong! But, now I know how to do it and next time it will be a snap.You can do this at the side of the road as long as you have your tools – regular screw driver; torx 25, 27 and 30, and split ring pliers
The new filter (different number than the one replaced) comes with 0-rings to replace those on the WIF sensor.
Almost ready to come out. Disconnect the WIF (water in fuel) sensor electrical connector (connected to flat part on top) – just slides apart.Remove the in and out hoses. (careful – you’ll bust a knuckle here). You can reuse the clamps if you take them off carefully or use the Mercedes tool #9539. I used a small screw driver to release and split-ring pliers to replace. Be sure to have some back-ups hose clamps available.You can also remove the screws holding the WIF sensor in place.
Fuel filter bracket bolt. Loosen this bolt but do not remove it. You can put your finger behind it and tell when you have loosened it all the way. (You can remove but it is just another thing to put back – you’ll see the filter is in a great spot to loose bolts, clips, small tools, etc.)
Fuel filter is out of the bracket . Slide the filter up and in doing so you will have to lean it towards the WIF tube as it is very tight. Place some rags around as you will spill diesel.Now you can remove the WIF Sensor. It just pulls out – it is tight because of an o-ring holding it in place.
Sensor Here the filter is out and you can see the WIF Sensor. If you want, you can reroute it now over the tube behind it instead of underneath. This will give you more slack.Replace the o-rings (put some diesel on the new ones before sliding them on).
Now test for leaks! Put the WIF Sensor into the new filter and slide the filter into it’s bracket. Replace the hose clamps, the screws for the sensor, tighten the bracket bolt, and plug in the WIF Sensor electric connection.
I did not prime the filter with fuel. I knew I’d spill most of it getting the filter in and I don’t have any fuel stored anyway (although I intend to take care of that soon).Leaving all the other parts off, I got into the Sprinter and turned the key on to the position where all the warning lights show. Listen – you can hear the filter being primed. Turn the key off for a couple of seconds and then back on. Listen – you can hear the filter being primed. I did this a third time and heard nothing. I started the Sprinter – started just like normal – and checked for leaks.No leaks so after turning the engine off, I put the rest of the parts back on as shown in part 1.

Changing the fuel filter, part 1

Thursday, September 4th, 2008
Click on the image for a larger photo. Changing the fuel filter in an 07+ Sprinter has been confusing to most. The owners manual says every 10k, others say 20k and others say don’t do anything until the water/fuel light comes on.I decided I would stick to the OM’s recommendations.
I have removed the air cleaner top to make it easier to see. You don’t have to do this unless you want to clean out the filter.
The red circle shows where the release is. You start by disconnecting the intake hose for the air which is located in the lower right corner of the picture above. It disconnects at two locations, where it comes in from the grill and at the lower right of the air cleaner assembly.Next you disconnect the battery jumper by pushing on the release and pulling it up.
Click for larger photo. On the left, loosen the hose clamp to remove the upper air hose. Slide the two electrical sensors apart and undue the attachment (shown) to the air filter compartment.
Air filter removed so you can see it more clearly. Pull up on the two front arms to disconnect them and then pull the assembly forward. In the rear it has two plastic forks that go over rubber spacers and it just slides off.
Almost there! This last cover is held by torx snaps and also slides in the rear much like the air filter assembly did. Just loosen and slide out.
There it is! And there it is!See part 2, the next entry.

New Sprinter resources

Monday, July 7th, 2008

The Sprinter resources section now has technical drawings of Sprinters and parts catalogs (including pictures) for 06-08 Sprinters.

We’ll be adding the fuel filter change today.

BTW, I paid $5.19 per gallon for diesel in Pleasanton, California, yesterday. The news still talks about $4 gasoline. That’s fine but not everyone uses regular. The truth is the bleeding is getting worse – I’m going to have to go from a band aid to a tourniquet.